agessaman c0c823b6b0 fix(mqtt): reuse a still-valid JWT on ordinary reconnects
Every ordinary backoff reconnect and every circuit-breaker probe minted a
fresh JWT and re-applied credentials, with no check of whether the existing
token was still valid. setCredentials() always dirties the esp-mqtt config, so
reconnect() then called esp_mqtt_set_config() as well. On a flapping broker
that is a signing plus a configuration-copy cycle on every retry, and these
observers see ~38 genuine reconnects/day per slot.

The no-bounce renewal change (27bd05a1) only stopped the proactive renewal
from tearing down a live session; it left this retry path untouched, which is
why a soak shows renewals neither firing nor failing for hours while drops
continue — each reconnect silently re-mints and pushes the expiry out.

Reuse the credentials when their validity is provable and refresh them
otherwise. canReuseJwtForReconnect() lives with the other policy predicates so
it is host-testable, and it establishes current_time < token_expires_at before
subtracting: token_expires_at is unsigned, so an already-expired token would
otherwise wrap to ~4e9 seconds and read as valid for decades. The
>= kMinimumValidEpoch term also rejects the 0 that a failed renewal writes.

Minting stays the default for every uncertain case — unsynced clock, missing or
insane expiry, empty token, or an expiry inside kJwtReconnectSafetyMarginSecs
(60 s), which covers the handshake itself.

Two paths still always mint, deliberately:

  - The circuit-breaker probe. It is the recovery of last resort for a slot
    that has already failed repeatedly, quite possibly on auth, and it runs
    once per 30 minutes — so a fresh token there costs nothing worth counting
    against keeping that path guaranteed-clean.
  - Any slot whose last error was a broker refusal. Before this change, minting
    on every retry accidentally recovered from server-side credential
    invalidation: key rotation, revocation, broker clock skew, or an audience
    change after a reconfigure. Reuse would have retried a rejected credential
    until it neared expiry — up to 24 h for every preset that leaves
    token_lifetime at the default. onError already detects
    MQTT_ERROR_TYPE_CONNECTION_REFUSED and only logged it; it now also sets a
    per-slot force-mint flag, cleared on a successful connect and wherever the
    credentials it referred to are blanked. The flag is volatile because the
    esp-mqtt callback sets it and the bridge loop consumes it.

The reconnect log line reports the decision and its outcome — REUSE, MINT with
a reason, and OK/FAILED for the mint — because a silently failed mint is the
case most likely to end in an auth refusal. It never prints the token.

Host tests cover the reuse boundary: exact margin, already-expired, expiry 0,
sub-epoch expiry, empty token, unsynced clock, and the force-mint override.
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About MeshCore

MeshCore is a lightweight, portable C++ library that enables multi-hop packet routing for embedded projects using LoRa and other packet radios. It is designed for developers who want to create resilient, decentralized communication networks that work without the internet.

🔍 What is MeshCore?

MeshCore now supports a range of LoRa devices, allowing for easy flashing without the need to compile firmware manually. Users can flash a pre-built binary using tools like Adafruit ESPTool and interact with the network through a serial console. MeshCore provides the ability to create wireless mesh networks, similar to Meshtastic and Reticulum but with a focus on lightweight multi-hop packet routing for embedded projects. Unlike Meshtastic, which is tailored for casual LoRa communication, or Reticulum, which offers advanced networking, MeshCore balances simplicity with scalability, making it ideal for custom embedded solutions, where devices (nodes) can communicate over long distances by relaying messages through intermediate nodes. This is especially useful in off-grid, emergency, or tactical situations where traditional communication infrastructure is unavailable.

MQTT Observer Setup — Prebuilt observer firmware, docs, and a changelog are at observer.gessaman.com. See the MQTT Implementation Guide for configuration, CLI commands, and troubleshooting.

⚡ Key Features

  • Multi-Hop Packet Routing
    • Devices can forward messages across multiple nodes, extending range beyond a single radio's reach.
    • Supports up to a configurable number of hops to balance network efficiency and prevent excessive traffic.
    • Nodes use fixed roles where "Companion" nodes are not repeating messages at all to prevent adverse routing paths from being used.
  • Supports LoRa Radios – Works with Heltec, RAK Wireless, and other LoRa-based hardware.
  • Decentralized & Resilient – No central server or internet required; the network is self-healing.
  • Low Power Consumption – Ideal for battery-powered or solar-powered devices.
  • Simple to Deploy – Pre-built example applications make it easy to get started.

🎯 What Can You Use MeshCore For?

  • Off-Grid Communication: Stay connected even in remote areas.
  • Emergency Response & Disaster Recovery: Set up instant networks where infrastructure is down.
  • Outdoor Activities: Hiking, camping, and adventure racing communication.
  • Tactical & Security Applications: Military, law enforcement, and private security use cases.
  • IoT & Sensor Networks: Collect data from remote sensors and relay it back to a central location.

🚀 How to Get Started

For developers:

The Simple Secure Chat example can be interacted with through the Serial Monitor in Visual Studio Code, or with a Serial USB Terminal on Android.

⚡️ MeshCore Flasher

We have prebuilt firmware ready to flash on supported devices.

  • Launch https://meshcore.io/flasher
  • Select a supported device
  • Flash one of the firmware types:
    • Companion, Repeater or Room Server
  • Once flashing is complete, you can connect with one of the MeshCore clients below.

📱 MeshCore Clients

Companion Firmware

The companion firmware can be connected to via BLE, USB or Wi-Fi depending on the firmware type you flashed.

Repeater and Room Server Firmware

The repeater and room server firmware can be set up via USB in the web config tool.

They can also be managed via LoRa in the mobile app by using the Remote Management feature.

🛠 Hardware Compatibility

MeshCore is designed for devices listed in the MeshCore Flasher

📜 License

MeshCore is open-source software released under the MIT License. You are free to use, modify, and distribute it for personal and commercial projects.

Contributing

Please submit PR's using 'dev' as the base branch! For minor changes just submit your PR and we'll try to review it, but for anything more 'impactful' please open an Issue first and start a discussion. It is better to sound out what it is you want to achieve first, and try to come to a consensus on what the best approach is, especially when it impacts the structure or architecture of this codebase.

Here are some general principles you should try to adhere to:

  • Keep it simple. Please, don't think like a high-level lang programmer. Think embedded, and keep code concise, without any unnecessary layers.
  • No dynamic memory allocation, except during setup/begin functions.
  • Use the same brace and indenting style that's in the core source modules. (A .clang-format is probably going to be added soon, but please do NOT retroactively re-format existing code. This just creates unnecessary diffs that make finding problems harder)

Help us prioritize! Please react with thumbs-up to issues/PRs you care about most. We look at reaction counts when planning work.

Running unit tests

To run unit tests, run the following command:

pio test --environment native --verbose

Road-Map / To-Do

There are a number of fairly major features in the pipeline, with no particular time-frames attached yet. In very rough chronological order:

  • Companion radio: UI redesign
  • Repeater + Room Server: add ACL's (like Sensor Node has)
  • Standardise Bridge mode for repeaters
  • Repeater/Bridge: Standardise the Transport Codes for zoning/filtering
  • Core + Repeater: enhanced zero-hop neighbour discovery
  • Core: round-trip manual path support
  • Companion + Apps: support for multiple sub-meshes (and 'off-grid' client repeat mode)
  • Core + Apps: support for LZW message compression
  • Core: dynamic CR (Coding Rate) for weak vs strong hops
  • Core: new framework for hosting multiple virtual nodes on one physical device
  • V2 protocol spec: discussion and consensus around V2 packet protocol, including path hashes, new encryption specs, etc

📞 Get Support

  • Report bugs and request features on the GitHub Issues page.
  • Find additional guides and components on my site.
  • Join MeshCore Discord to chat with the developers and get help from the community.
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