ZephCore writes the year as two BCD digits with no century, as y % 100.
A time before 2000, accepted by a node whose clock had no time yet, was
stored as a year near the end of the century and restored at the next
boot above the 2025 floor: `time 900000000` (1998) came back as 2098.
rtc_time_block() now fails outside 2000-2099, and zephcore_rtc_save()
then logs and writes no time, for every chip; the chip keeps the time it
has. An RV3028 write retry stops if its run-on time leaves the range.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
The RAK4631 overlay declared no zephcore,rtc-i2c candidate, so a fitted
RAK12002 (an RV3028 at 0x52) was never probed or written, and every
power cut started the node at 1970. Declaring it is not enough: the
RV3028 ships with backup switchover disabled (EEPROM 37h BSM = 00), so a
power cut still loses the time.
The overlay now declares the RV3028 with the zero-mask rtc-i2c.dtsi uses
for it, and a new optional rv3028-eeprom-config descriptor property
holds (register, mask, value) triplets for its EEPROM configuration
registers 35h-37h. The RAK4631 sets direct switchover with the trickle
charger on (TCE, BSM = 01, TCR 3 kOhm), as the RV-3028-C7 Application
Manual (Rev. 1.4) 7.3 prescribes for a capacitor backup, FEDE set as
3.15.6 says it always should be, and CLKOUT off. The configuration has
to live in EEPROM: the chip reloads its configuration RAM from EEPROM at
power-on and every midnight (4.6.2).
The store runs only when a read identified the chip (RTC_FOUND, not an
adoption on a failed second read) and a BSF-checked time read just
before it showed no switchover. It follows 3.15.6 (BSM 00 or 10 for any
EEPROM access): EERD held, switchover off in RAM, each configured byte
compared against the EEPROM with a single-byte read and written only if
it differs, and a closing Refresh that restores the stored switchover
mode, read back on every boot. 36h, the factory trim, is never written.
Switchover is turned back on only once EEbusy reads 0; otherwise it
stays off until a retry or the daily refresh. A failed store sets the
config in RAM (also only once EEbusy reads 0). A failed or skipped store
is retried every 10 minutes, at most 3 times per boot, each retry
identifying the chip again first.
A switchover disables the chip's I2C mid-transfer (4.2), so at a node
with rv3028-eeprom-config the time is read at boot and written on each
sync with BSF cleared before and checked after. A read that saw a
switchover gives no time. A write sets year 00h first and the real year
last, so a power loss cutting it between its first and last byte leaves
year 2000 and the next boot takes no time from it, and a write not
confirmed is repeated every 5 s, up to 12 times, with the time run on.
All of the RV3028 code is compiled only when some node carries
rv3028-eeprom-config, so other boards, thinknode_m1 among them, build
the same RTC object as before.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
ESP32 light sleep (devdocs/lld/13-power-management.md)
Light sleep on the S3 repeaters never worked as designed, for two
independent reasons:
- No S3 repeater ever slept. Every one carries WiFi OTA, the WiFi
driver starts WiFi at boot (NULL mode), and a started WiFi library
holds its modem PM lock. Measured on the XIAO: zero sleep entries
with WiFi compiled in. helpers/pm_esp32_wake.c now stops WiFi at
boot on PM builds; `start ota` and a station connect start it again
(verified: AP up, sleep blocked for the session, sleeping after
`stop ota`).
- DIO1 was not a wake source. GPIO_INT_WAKEUP means EXT1 in Zephyr's
ESP32 driver: RTC pads only, one trigger polarity for all pins on
the S3, and pads left on the RTC mux after every sleep. Since 1.17.1
pm_esp32.overlay also armed the active-low user button; gpio-keys
configures first, so the driver refused the active-high DIO1.
The new helper arms the radio IRQ line and the user button (sw0) as
per-pin level GPIO wakes (ESP-IDF gpio_wakeup_enable, any pad) for the
length of each sleep, masks their CPU interrupt while in level mode,
and re-raises the interrupt a sleep swallowed through status_w1ts, so
the radio's dio1_isr and gpio-keys run as usual. EXT1 is no longer
used: patch 0003 configures DIO1 as a plain input again and drops the
d7cc4cb pad-restore notifier (preamble section rewritten). Non-RTC
DIO1 boards (XIAO GPIO39, Station G2 GPIO48) can now light-sleep.
Each light sleep is also bounded by the next esp_timer alarm
(pm_policy_next_custom_ticks, CONFIG_PM_CUSTOM_TICKS_HOOK), as ESP-IDF
does; the BLE controller's modem-sleep wake timer lives there.
Light sleep isolates every pad that is not held, RTC or digital, while
the radio keeps receiving. Holds (ESP32_GPIO_SLEEP_HOLD_EN, inert
without PM) now live in each board's own files: NSS and RESET on all
PM-capable boards, VFEM_Ctrl (GPIO7) and Vext on V4/V4.3/V4 R8/WTv2,
CPS on V4, RXEN on the XIAO. The shared overlay keeps only &rtc_timer
and the GPIO wake source; the wrong RTC_PERIPH explanations are gone.
Also:
- `powersaving` (upstream's command and replies) gates light sleep;
light-sleep builds default to on, and a stored 0 without the new
pwr_sav_set marker (the field did nothing before) becomes on once.
`powersaving off` persists and keeps the node (and its USB) awake.
- `get pm`: asleep %, sleeps, wake causes, per-pin wake counts.
- The console window reopens on every user-button press.
- XIAO ESP32-S3: GPIO21 is both the kit's user button and the board's
led0; the heartbeat drove it low and every sleep woke as a button
press. led0 is deleted, the button gets a pull-up.
- Station G2: button active-low with pull-up, as upstream reads it
(was active-high). Untested on hardware.
Verified on the XIAO ESP32-S3 as a light-sleep repeater on the live
mesh (repeat off, 2 dBm) against a T1000-E on the same channel: awake
20 min, ratio of floods heard 0.95; asleep 30.5 min (96.6 % of
uptime), 119 vs 119, ratio 1.00. TX: sent == flood + direct. Heltec
boards: build-only (no unit on the bench).
Companion light sleep stays off by default; the esp_timer bound makes
it possible. Spike on the XIAO (pm_esp32.conf by hand, BLE only): a
held connection survives, 35 min with a poll every minute and no
miss, the SoC asleep ~91 % between connection events, LoRa RX 130 vs
~130 on the T1000-E. Pairing while asleep fails; USB CDC and UI still
need locks before companions can ship with it.
Flash wear (storage)
The companion marked contacts dirty on is_new, but upstream's is_new
means "not in contacts[]": auto-add declined the node (type filter,
hop limit, full table). Every advert from such a node forced a 5 s
full rewrite of an unchanged contacts3, while a contact that really
was just added only got the liveness deadline. onAdvertRecv now
snapshots the stored record first. is_new never dirties. An addition
or a changed name, type or position flushes in 5 s, and a plain
re-advert waits the liveness deadline, now 1 h instead of 10 min.
A new weak hook, zephcore_persist_before_off(), flushes the deferred
writes before every clean reboot and power-off. It is called from
zephcore_power_off(), the ZephyrBoard reboot, bootloader and BLE-OTA
paths, the UI save-and-restart, the joystick restart and wifi_ota.
Off the main thread it posts MESH_EVENT_PERSIST and waits up to 5 s.
Before this, only CMD_REBOOT flushed.
The repeater saved its ACL on every admin login. It now saves only
when the role or secret changed; the secret is the ECDH of two fixed
keys, so re-logins store nothing new. The room server likewise skips
the lazy write unless the role, sync_since or secret changed.
zephcore_prefs_json_save() compares the serialised JSON with the file
and skips an identical rewrite. Not tested on hardware.
Builds and tests: role_builds.sh 10/10; the ESP32 PM set on the
combined tree (five Heltec repeaters, V4 R8, Station G2, XIAO repeater
and companion) 9/9, repeaters at 69-71 % dram0; board_manifest check
clean; host tests quick 114/114. heltec_companion dram0 at 99.80 %
(776 B left, +88 B for both changes together).
- admin screen: telemetry via upstream LPPDataHelpers (ported; fixed its
1-byte humidity size), every field, per-channel, signed current
(helpers/ui/telemetry_text)
- battery %: both UIs show ZephyrBoard::getBattPercent() (discharge
curve / fuel gauge) instead of a linear 3.0-4.2 V estimate
- app/PowerPolicy: low-battery auto-shutdown + v-contact alert +
autoshutdown CLI on every companion (headless too); under 2000 mV
counts as no battery; default 3200 mV, stored 3300 migrated once
- one time_sync.c for both UIs; ui_push_radio_state() for all roles
- repeater admin screen in its own file; handleInput split per mode
- dead UI code removed; companion help fits one reply frame
- gps: servers honour gps_enabled at boot (was lost on reboot; zc.gps_set
upgrades older prefs to on once); sleep lock only while acquiring;
gps off works on boards without a power line (UART sleep); UI toggles
and fixes handled on the main thread; configure only after a good init;
observer parks its GPS; one interval clamp (clampGpsInterval); one
nav-mode knob (room servers on Air530Z now stationary); GNSS UARTE from DT
- gps: split into ZephyrGPSManager / gps_power / gps_module_cfg
(+gps_internal.h); dead driver branches, gps_get_diag, sats_* removed
- clock: ZephyrRTCClock writes the hardware RTC itself (clkreboot now
resets it); MESH_EVENT_RTC_SAVE gone
- power: one power-off path (zephcore_power_off, ZephyrBoard::powerOff),
poweroff/shutdown CLI, get pwrmgt.*, crash record kept across reboot,
battery reading cached 10 s, fuel gauge on the current API
- telemetry: upstream SensorManager + CayenneLPP (rounded to nearest),
one builder for all roles; per-sensor channels, MCU temp always,
guest gating and inverse mask on servers; sensor list/get/set work;
BME280/BMP280 also probed at 0x77
- CLI: gps in upstream's form, get gps detail, gps sync
Server roles (slice 7)
- CommonCLI split into upstream's shape; region CLI moved into CommonCLI;
ClientACL, RegionMap, TransportKeyStore and both server meshes in
upstream shape over an Arduino compat shim (helpers/compat: Arduino.h,
Stream/Print, Serial, SHA256, FILESYSTEM/File over Zephyr fs)
- room server processAck port; `get acl` prints as upstream
- room: default name Room-XXXX, display/input rotation, live radio UI refresh
Event loops (slice 7b)
- repeater and room server share server_main_common with a ServerRole
descriptor; shared event bits in src/mesh_events.h
- room server deadline-driven (idle wakes 2.2/s -> 0.08/s); companion
loop() runs on housekeeping (closes the lazy contact-flush gap)
- `get loop.wakes` in debug builds (CONFIG_ZEPHCORE_LOOP_WAKE_STATS)
Companion transports and WiFi (slice 8)
- upstream MultiSerialInterface: BLE, USB/UART and TCP are each a
BaseSerialInterface, every connected transport gets every frame;
CompanionSerial holds a lossless reply; shared frame_txq for BLE/TCP
- SerialCompanionTransport and LinuxTCPTransport replaced by
TcpCompanionTransport; ZephyrBLE split (gatt layout, DFU)
- WiFi companion (upstream wifi.ssid/pwd/enabled CLI, TCP port 5000) on
boards declaring `capabilities: wifi` in zephcore.yml: the PSRAM
ESP32-S3 boards, plus Heltec V3 (140 contacts), Wireless Tracker (130)
and both C6 boards (280); ESP32-S3 without PSRAM gets bounded WiFi
buffers and a measured 72 KB heap; PSRAM boards' internal heap 72 KB
- TCP queues: own depth (ZEPHCORE_TCP_QUEUE_SIZE=8), RX waits instead
of dropping
- RAM: companion ClientACL dropped; main/BT-TX/TCP stacks sized from
measured peaks (-7 KB nRF companions, -9 KB ESP32 companions)
- ESP32 WiFi stopped working under ~200 frames/s unicast. Fixed by:
patches/zephyr/0017 never block the WiFi task in the RX callback;
patches/zephyr/0018 lock shared_multi_heap (heap corruption with the
WiFi heap in PSRAM); patches/modules/hal_espressif/0001 backport of
hal_espressif af97fb02df (PSRAM realloc)
Storage and prefs (slice 9)
- prefs are now prefs.json through upstream's ConfigSerializer (ported
verbatim), with upstream's key names for shared fields and ZephCore's
own under "zc"; on first boot the binary new_prefs / repeater prefs is
migrated and kept, so a downgrade still boots with the old settings
- helpers/PrefsCodec: both legacy binary layouts (companion 272 B,
server 311 B) as Zephyr-free codecs; sanitizeNodePrefs is the only
validator
- fix: server prefs could be replaced by a truncated file when a write
failed; identity, prefs and channel writes go through one checked
atomic replace (ZephyrFsUtil)
- fix: a corrupt cad_auto byte turned adaptive CAD off instead of the
default on
- fix: a deliberate 300 s GPS duty on a repeater was rewritten to 48 h
on every boot (that migration now runs on legacy files only)
- one identity loader for all roles (IdentityFile); an unusable key
file is always parked as .bad before regenerating
- server store no longer stamps repeater defaults on room server and
observer; companion first-boot volume policy moved into the store
(adoptVolume)
- ZephyrDataStore 1435 -> ~850 lines
- boards/**/zephcore.yml: one manifest per board/preset (release roles,
variants, catalog metadata, capabilities); scripts/board_manifest.py
validates and serves them to build.sh, gen_provider_catalog.py and
docs/supported_boards.md
- cmake/zephcore_board.cmake: board dir -> platform, shared by app and
sysbuild; removes the board-name regex lists and 7 separate globs
- conf chain: exact-name role/debug classification checked against
Kconfig, idempotent across non-pristine reconfigures, version string
single-sourced (BT DIS rev generated), day-granular build epoch
- Doom easter egg: Kconfig default for the wio_tracker_l1 companion
instead of a build.sh-only flag
- catalog: maker for the LR2021 EVK (KeyError before); CI installs PyYAML
- user -DEXTRA_DTC_OVERLAY_FILE overlays now take precedence over derived overlays
Verified: identical .config, DTS and source lists for 97 board/role
configs; identical images for 4 reference builds; identical build.sh
command/artifact set and catalog content.
The V4-R8 is an ESP32-S3R8 with 8 MB octal PSRAM, where V4 and V4.3 are S3R2
with 2 MB quad. Octal PSRAM claims GPIO33-37, which moves Vext 36->40, the LED
35->46 and VGNSS_Ctrl 34->42, and drops ADC_Ctrl and GNSS_RST. CTX binds as
lna-bypass-gpios rather than tx-enable-gpios, so the board is a fourth one
where set radio.fem.rxgain works; the CLI reference and the register-patch help
text say so.
The allowlist change is needed for the board to be added correctly. CMake
MATCHES is a substring search, so the existing heltec_wifi_lora32_v4 entry also
matches heltec_wifi_lora32_v4_r8 and the new board would get CONFIG_PM=y
without anyone deciding it should, on a path pm_esp32.conf marks as not yet
validated on hardware. Anchoring preserves the five boards that were intended
to match, including heltec_wireless_tracker_v2, which previously qualified only
by substring and is now listed explicitly.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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